Peter/Graham
To reply on the main theme, the Ertalon sheet I have used is 3mm thick, which is the same thickness as the stainless steel keel runners. The arrangement of my centreboard area was such that the Ertalon sheet could be glued direclty to the boats GRP structure without disturbing the stainless keel bands. Take a look at the attached picture and you can see that there are white flat areas of GRP in way of the centre board casing and under the red trailer roller to glue the Ertalon to. I did reinforce the Ertalon edges where the transducer lies by gluing additional flat bits of Ertalon to the main part so that the whole assembley was stiffer in this unsupported area.
To ensure the Ertalon was well bonded I removed the red trailer roller and used my car jack and a piece of wood to create a gentle but firm pressure on the Ertalon.
In theory I could remount my echo sounder and bond it to the back of the Ertalon sheet, so there is no aperture at all and therefore an even smoother fairing piece.
With regards to the material used on the bucket rim, I fear that this strategic matter cannot be disclosed. Its a pretty competative arena out here in Western Aus'. I have Chris R in Gryphon (BR20) and others in our fleet of small boats watching my every move! Suffice to say that the rim complies with RSPCA and all rare and endangered species regulations. Most importantly the crew is happy with the arrangement.